Summer 2025
Voron 2.4 — ABS Workhorse
Rebuilt a damaged Voron 2.4 kit, straightened the frame, debugged CAN bus dropouts, and tuned the enclosure so the printer now runs weekly ABS jobs without downtime.
A vertical walk through the projects, experiments, and consulting sprints I have shipped — newest at the top, earliest builds at the bottom. Tap any entry to jump straight to the corresponding blog post.
Rebuilt a damaged Voron 2.4 kit, straightened the frame, debugged CAN bus dropouts, and tuned the enclosure so the printer now runs weekly ABS jobs without downtime.
Partnered with Bosch for six months to pioneer a pressure-sintering process and the "Bricklayer" deposition technique, achieving MIM-comparable densities in metal prints.
Designing a pellet-fed extrusion system with hand-filed miniature screws, expanding material flexibility and cutting costs for large-format prints.
Documented the operating system for a sub-ten-person, automation-first venture: modular prompts, observability-by-default scripts, and outcome-first planning.
Took lecture audio to study-ready notes via Whisper, Power Automate, Claude, and ultimately Gemini — replacing brittle UI automation with resilient API-based steps.
Ran LeanGPT, Stable Diffusion prompt systems, and high-context LLM workflows that power lecture summaries, character design, and creative automation.
Converted my MPCNC into a multi-colour art robot by hijacking Prusa Slicer’s multi-material mode, building gravity-fed tool holders, and programming reliable colour swaps.
Developed a TPU-based composite concept with shoemakers, pairing material experiments with a SaaS-enabled business model.
Designed an injection-mold-ready wearable enclosure with hidden LEDs and capacitive controls, balancing aesthetics and manufacturability.
Won executive buy-in for a partnership-driven content strategy targeting quantum research labs and precision instrumentation teams.
Codified a reusable framework for modelling complex systems, helping me communicate trade-offs and find leverage points in engineering and consulting work.
Replaced petroleum-based feedstock with circular materials sourced from used cooking oil, shaving 1.5 months off lead times.
Built a Python + LLM pipeline to analyse a decade of tweets and market data, proving no long-term correlation with daily close prices.
Led a four-week consulting sprint that uncovered zero international visibility and delivered relationship-first go-to-market tactics.
Designed and machined a complete two-stroke engine, learning precision tolerances, failure analysis, and why crankshaft friction ends test runs fast.
Eliminated repetitive gearbox calculations by shipping a Tkinter desktop app that handles formulas, validation, and error-proofed outputs in minutes.
Engineered a three-wheel 650 W electric bike with balanced weight distribution, tuned motor control, and durable braking for heavy loads.
Built a Mostly Printed CNC from scratch for under €500, calibrated it for production-grade repeatability, and manufactured 50+ engraved gifts.
Batch-produced engraved boxes by designing fixtures that cut per-unit time by 75%, highlighting the compounding value of tooling.
Replicated chemical wood densification research, achieving up to 50% volume reduction and tool-ready hardness for custom components.
Machined an engraved acrylic panel, engineered a wooden LED base, and perfected feeds and speeds to avoid melted edges for a polished gift.
Converted an unused attic into a livable studio — rewiring electrics, installing insulation, and building custom furniture without external contractors.
Scaled from first prints to 200+ unique designs with a 95% success rate, mastering multi-material workflows and design-for-additive principles.
Advanced the "Der Krieger" novel arc and short story experiments, using narrative structure as a sandbox for systems thinking and discipline.